Home > Super Duplex Steel > Super Duplex Steel Forgings
Xuan Nickel Alloys is a leading manufacturer and supplier of Super Duplex Steel Forgings in Da Nang, Vietnam. Our Super Duplex Steel Forgings are engineered to provide exceptional strength and durability, making them ideal for high-pressure applications in harsh environments. With excellent resistance to corrosion, pitting, stress corrosion cracking, these forgings are perfect for use in offshore oil and gas platforms, chemical process plants, and marine applications Dedicated to high performance, Xuan Nickel Alloy ensures every forging meets strict international standards, reliability For long lasting performance Trust us with your Super Duplex Steel Forgings needs, and use our expertise in providing superior solutions for engineering in the important applications.
Xuan Nickel Alloys stands out as a top manufacturer and supplier based in Da Nang, Vietnam, specializing in high-quality Super Duplex Steel Forgings designed for tough industrial applications. These forgings are crafted to deliver remarkable strength, toughness, and resistance to corrosion, making them perfect for challenging and high-pressure settings. With a unique dual-phase microstructure that combines austenite and ferrite, Super Duplex Steel Forgings excel in resisting pitting, crevice corrosion, and stress corrosion cracking caused by chlorides. At Xuan Nickel Alloys, we pride ourselves on providing precision-engineered forgings that adhere to international standards, catering to sectors like oil and gas, chemical, petrochemical, marine, desalination, and power generation.
| Standard | ASTM A182, ASME SA182 |
| Specification | DIN, ASTM, BS and all International Standards |
| Flat bar blocks | up to 27″ width and 15,000 lbs. |
| Cylinders and sleeves | up to 50″ maximum O.D. and 65″ maximum length |
| Discs and hubs | up to 50″ diameter and 20,000 lbs. |
| Rolled, hand forged or mandrel forged rings | up to 84″ maximum O.D. and 40″ maximum length |
| Rounds, shafts and step shafts | up to 144″ maximum length and 20,000 lbs. |
| Forging Types | Impression Die Forging, Open Die Forging, Seamless Rolled Forging, Hot Forging, Cold Forging, Open die hammer forging, Impression die drop forging, Closed Die Forging, Press Forging, Upset Forging, Compression Forging, Swaging, Rotary Forging, Roll forging. |
| Element | Cr | Ni | Mn | Si | P | S | C | N | Mo | Fe |
|---|---|---|---|---|---|---|---|---|---|---|
| MIN | 22.0 | 4.5 | – | – | – | – | – | 0.1 | 3.0 | – |
| MAX | 23.0 | 6.5 | 2.0 | 1.0 | 0.03 | 0.02 | 0.03 | 0.2 | 3.5 | bal |
| 0.2% Yield Strength, ksi | 65 min |
| Tensile Strength, ksi | 90 min |
| Elongation, % | 25 min |
| Hardness [HRC] | 293 max |
Super Duplex Steel Forgings typically contain around 25% chromium, along with nickel, molybdenum, and nitrogen, which boost both their mechanical strength and corrosion resistance. They boast impressive tensile strength ranging from 800 to 1000 MPa, with yield strength nearly twice that of standard austenitic stainless steels. These forgings maintain excellent toughness and ductility, even in sub-zero temperatures, and effectively resist localized corrosion and stress corrosion cracking from chlorides, making them ideal for critical, high-pressure, and corrosive environments.
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These Super Duplex Steel Forgings are widely utilized in industries where dependable performance under extreme conditions is essential. They’re commonly found in offshore platforms, subsea pipelines, and marine structures that face saline environments. In the oil and gas sector, they’re used for valves, flanges, fittings, and pressure vessels. Chemical and petrochemical facilities depend on them for reactors, pumps, and high-strength equipment components. Moreover, desalination plants, power generation facilities, and the pulp and paper industry all benefit from their long service life, durability, and outstanding performance in harsh conditions.